Sectional DSLQ-S Vulcanizers for Vulcanizing Heavy Duty Rubber Conveyor Belts

Beltwin's new conveyor belt sectional vulcanizers SDLQ-S offer great heat vulcanized splicing for all fabric ply EP rubber belts, and steel cord rubber belts. The working pressure is 100PSI and 200 PS
Sectional DSLQ-S Vulcanizers for Vulcanizing Heavy Duty Rubber Conveyor Belts
Sectional DSLQ-S Vulcanizers for Vulcanizing Heavy Duty Rubber Conveyor Belts Sectional DSLQ-S Vulcanizers for Vulcanizing Heavy Duty Rubber Conveyor Belts Sectional DSLQ-S Vulcanizers for Vulcanizing Heavy Duty Rubber Conveyor Belts Sectional DSLQ-S Vulcanizers for Vulcanizing Heavy Duty Rubber Conveyor Belts Sectional DSLQ-S Vulcanizers for Vulcanizing Heavy Duty Rubber Conveyor Belts

Beltwin's new conveyor belt sectional vulcanizers SDLQ-S offer great heat vulcanized splicing for all fabric ply EP rubber belts, and steel cord rubber belts. The working pressure is 100PSI and 200 PSI. SDLQ-S vulcanizers can cover all splicing lengths and are portable to the field site. Providing a 12-month warranty for the whole machine and a 24-month warranty for the heating element and pressure bag. The whole machine is CE certificated. Widely used in Germany, the UK, France, Russia, the USA, Mexico, Indonesia, and many other countries.

For Rubber Belt Splicing, generally there are 3 ways:

  • Fasteners Mechanical Splice

  • Cold Vulcanized Splices

  • Hot vulcanized Splices

Product Information:

  1. Design Style: Sectional style
  2. Pressure System: Second Generation Rubber Bag, Reinforced (water or air pressure)
  3. Operating Pressures: 7 bar (100psi) or 14 bar (200psi).
  4. Splicing Belt type: EP or ST rubber conveyor belt
  5. Cooling: Water cooling;
  6. Heating Platen: Flexible silicone heating element
  7. Bolt & Nut: Build in Bolt & Nut

Spare Parts:

  1. Silicone heating element
  2. Rubber pressure bag
  3. Cables and Electric plug & socket
  4. Electric pump and high pressure pipes
  5. Cross beams

If you need anything of sectional press, be free to contact us.

Features:

  1. Second Generation sectional style vulcanizing press
  2. Fast delivery
  3. Except standard size, flexible production allows us can offer you any special size at the shortest time.
  4. Can offer total solution, one vulcanizing press work with additional beams can used for several belt width.
  5. Higher grade aluminum cross beam, that reduces the weight of the press, for example beams for belt width 1200mm, working pressure 200psi, the beam weight only 38kg per pc.
  6. Max Belt width up to 3000mm ST Belt.
  7. Operating pressure up to 14bar (200psi).
  8. Portable design for filed working
  9. Durable Silicone Heating Element, uniform heating and easy maintenance.
  10. Rubber pressure bag, reinforced design, can support working pressure 14 bar (200psi) and can accept both of water or air.
  11. Completely automatic process programmed from the control unit (heating, dwell time).

Specifications:

Components Of Beltwin Vulcanizing Press

  1. Control box;
  2. Cross beam (Traverse bars);
  3. Pressure uniform aluminum plate;
  4. Pressure bag;
  5. Upper heating platen;
  6. Lower heating platen;
  7. Safety pin;
  8. Platen handle.

Heating Platen Within Water Cooling System

  • 53mm total thickness of Beltwin's heating platen, an insolating board covered by stainless steel(thickness 1.5-2mm). Max temperature is 200­°C, 20-30 mins can heat up to 145­°C, and the temperature difference of the whole surface is under +/-5­°C when dwell time.
  • Quick integral water cooling incorporated in platen design, even if cooling via an electric pressure pump is workable. 10-15 mins fast cooling down from 145­°C to 75­°C.
  • Different from other vulcanizers, Beltwin's newly designed cooling system ensures less residual water after long-term use. Easy to clean the 10% remaining water in the platen with compressed air after cooling.

Heating Element

  • 5 layers durable ‘Silicone Element’ heating system (2 silicone layers, 2 glass fiber fabric layers, and heater.)
  • Durable composite insulation makes it much safer.
  • Completed sealed to prevent oxidation, and ensure a longer lifetime.
  • The flexible heating element offers uniform heating of the whole heating platen.
  • Adopting etching technology, under computer control, equalizing distribution of the heater and evenly spaced.
  • 24-month warranty on the heating element.

Cross Beam (Traverse Bars)

  • The beams are made of lightweight extruded aluminum.
  • Standard beams use grade 7005 aluminum material, and beams for over 1200mm belt-width vulcanizer use grade 6082 aluminum material. Almex style E type cross beam is optional.
  • Recessed high tensile steel nut/bolt assemblies, made of material 45# steel.
  • Nuts and bolts within the beam are much safer.
  • Beams with anodizing, compared with painting, can offer longer protection and looks much better.
  • The completed section makes sure the beam structure will keep as original, much safer.
  • Easy to assemble, no need to use a tension wrench.

E Type Cross Beams: (EA EAX EB)

Beam Model EA EAX EB EC E380 E430
in mm in mm in mm in mm in mm in mm
W 22 559 27.5 699 32.5 826 32.5 826 36.5 927 36.5 927
X 9.75 248 12.5 318 15 381 15 381 17 432 19 483
Y 7.75 197 10.5 267 13 330 13 330 15 381 17 430
Z 7 178 7 178 6 152 6.5 165 6.5 165 6.5 165

Second Generation Pressure System

  • Pressure bag made of durable fabric-reinforced rubber ensures uniform pressure across splice surface.  The rubber inner bag expansion rate is 600-700, about 200-300% higher than others. For example, one can extend one pc 200mm long rubber to 1000mm without damage. It will make sure the rubber will not have small holes after expansion, so it will not leak after a long time of use.
  • The rubber material is 3 times higher cost than normal rubber.
  • The pressure bag includes an inner bag, fabric, rubber layer, and outside protection layer. After production, the bag is tested to keep 260PSI / 18 bars pressure keep 2 hours, making sure it will not have any problem at 200PSI working pressure.
  • 24-month warranty of Beltwin reinforced bag. One pressure bag can be used for 200-300 times jointing.

Auto Controller With Cables

  • Include 2 temperature controllers, 1 pc timer, 2 pcs amperemeters, and 1 pc voltmeter.
  • Dual Omron or SHIMADEN digital temperature control and indication.
  • The same standard as Almex. It's easy to replace your old Almex control system, being more flexible and saving costs.
  • Accurate temperature and read out; CE-approved electric components.

New Electric Connector  

Beltwin uses the European standard plugs & sockets, with CE marks. The pins are bigger sizes to avoid loose contact and burn the socket. The new type of connect system can reduce this risk by 70-80%. The original "HARTING" brand connector is optional.

Electric Pump For Pressure & Cooling

The pump can increase /release water pressure and pumping water for water cooling system.

Warranty Period: 


- All components of Beltwin Vulcanizer DSLQ-S are guaranteed for one year.
- The components silicone heating element and pressure bag are guaranteed for two years. (Start from1st September, 2021.)

Silicone Heating Element

Pressure Bag

- The warranty does not include pressure electric pump.

  Warranty Time: Start from the date of bill of lading.
  Warranty Evidence: A) The bill of lading; B) Product Photos.; C) Product Model No.

How to order?

When order, please supply below information, our engineer will make a solution for you.

  1. Max belt width
  2. Heating platen length (or pls supply belt manufacturer’s recommended splice length)
  3. Steel cord belt or EP Belt model (for example EP800 / ST4500)
  4. Working Voltage
  5. Pressure requirements (for EP belt standard is 100PSI and steel cord standard will be 200PSI)
  6. Degree of heating platen (standard will be 17.3 degree)

Belt Vulcanizer Heating Platen Drawing:

  1. Length of heating platen along belt
  2. Width of heating platen across the belt on the bias
  3. Belt width
  4. Bias angle

Standard: 17.3 degree; And 22° degree, rectangle or any other on request

100PSI (7kg/cm sq.) Belt Vulcanizing Press suitable for splicing fabric ply belting
Model Number Model Number Belt Width Platen information Bias Power  of Platen Length of Beams Quantity of Beams
(mm) (inch) C Dimension H A B Angle(D)
    mm in L*W*H(mm) mm mm in mm in   KW L*W*H(mm) PCS
DSLQ-S 800x830 DSLQ-S 3436 800 31 950*830*55 830 870 34 950 36 17.3 9 1220*165*170 8
DSLQ-S 800x1000 DSLQ-S 4136 800 31 950*1000*55 1000 1050 41 950 36 17.3 11 1220*165*170 10
DSLQ-S 1000x660 DSLQ-S 2746 1000 39 1160*660*55 660 690 27 1160 46 17.3 7.5 1440*165*170 6
DSLQ-S 1000x830 DSLQ-S 3446 1000 39 1160*830*55 830 870 34 1160 46 17.3 11.5 1440*165*170 8
DSLQ-S 1000x1000 DSLQ-S 4146 1000 39 1160*1000*55 1000 1050 41 1160 46 17.3 14 1440*165*170 10
DSLQ-S 1200x660 DSLQ-S 2754 1200 47 1380*660*55 660 690 27 1380 54 17.3 11 1660*165*250 6
DSLQ-S 1200x830 DSLQ-S 3454 1200 47 1380*830*55 830 870 34 1380 54 17.3 13 1660*165*250 8
DSLQ-S 1200x1000 DSLQ-S 4154 1200 47 1380*1000*55 1000 1050 41 1380 54 17.3 16 1660*165*250 10
DSLQ-S 1400x660 DSLQ-S 2763 1400 55 1600*660*55 660 690 27 1600 63 17.3 12 1880*165*250 6
DSLQ-S 1400x830 DSLQ-S 3463 1400 55 1600*830*55 830 870 34 1600 63 17.3 16 1880*165*250 8
DSLQ-S 1400x1000 DSLQ-S 4163 1400 55 1600*1000*55 1000 1050 41 1600 63 17.3 19 1880*165*250 10
DSLQ-S 1600x660 DSLQ-S 2775 1600 63 1900*660*55 660 690 27 1900 75 17.3 15 2180*165*250 6
DSLQ-S 1600x830 DSLQ-S 3475 1600 63 1900*830*55 830 870 34 1900 75 17.3 19 2180*165*250 8
DSLQ-S 1600x1000 DSLQ-S 4175 1600 63 1900*1000*55 1000 1050 41 1900 75 17.3 22 2180*165*250 10
DSLQ-S 1800x660 DSLQ-S 2783 1800 71 2100*660*55 660 690 27 2100 83 17.3 16 2400*165*250 6
DSLQ-S 1800x830 DSLQ-S 3483 1800 71 2100*830*55 830 870 34 2100 83 17.3 21 2400*165*320 8
DSLQ-S 1800x1000 DSLQ-S 4183 1800 71 2100*1000*55 1000 1050 41 2100 83 17.3 25 2400*165*320 10
DSLQ-S 2000x660 DSLQ-S 2791 2000 79 2300*660*55 660 690 27 2300 91 17.3 18 2600*165*320 6
DSLQ-S 2000x830 DSLQ-S 3491 2000 79 2300*830*55 830 870 34 2300 91 17.3 23 2600*165*320 8
DSLQ-S 2000x1000 DSLQ-S 4191 2000 79 2300*1000*55 1000 1050 41 2300 91 17.3 28 2600*165*320 10
DSLQ-S 2200x660 DSLQ-S 27100 2200 87 2500*660*55 660 690 27 2500 100 17.3 20 2800*165*320 6
DSLQ-S 2200x830 DSLQ-S 34100 2200 87 2500*830*55 830 870 34 2500 100 17.3 25 2800*165*320 8
DSLQ-S 2200x1000 DSLQ-S 41100 2200 87 2500*1000*55 1000 1050 41 2500 100 17.3 30 2800*165*320 10

 

200PSI (14kg/cm sq.)  Belt Vulcanizing Press suitable for splicing steel cord conveyor belting
Model Number Model Number Belt Width Platen information Bias Power  of Platen Length of Beams Quantity of Beams
(mm) (inch) C Dimension H A B Angle(D)
    mm in L*W*H(mm) mm mm in mm in   KW L*W*H(mm) PCS
DSLQ-S 800x830 DSLQ-S 3436 800 31 950*830*55 830 870 34 950 36 17.3 9 1220*165*170 10
DSLQ-S 800x1000 DSLQ-S 4136 800 31 950*1000*55 1000 1050 41 950 37 17.3 11 1220*165*170 12
DSLQ-S 1000x660 DSLQ-S 2746 1000 39 1160*660*55 660 690 27 1160 37 17.3 7.5 1440*165*170 8
DSLQ-S 1000x830 DSLQ-S 3446 1000 39 1160*830*55 830 870 34 1160 46 17.3 11.5 1440*165*170 10
DSLQ-S 1000x1000 DSLQ-S 4146 1000 39 1160*1000*55 1000 1050 41 1160 46 17.3 14 1440*165*170 12
DSLQ-S 1200x660 DSLQ-S 2754 1200 47 1380*660*55 660 690 27 1380 54 17.3 11 1660*165*250 8
DSLQ-S 1200x830 DSLQ-S 3454 1200 47 1380*830*55 830 870 34 1380 54 17.3 13 1660*165*250 10
DSLQ-S 1200x1000 DSLQ-S 4154 1200 47 1380*1000*55 1000 1050 41 1380 54 17.3 16 1660*165*250 12
DSLQ-S 1400x660 DSLQ-S 2763 1400 55 1600*660*55 660 690 27 1600 63 17.3 12 1880*165*250 8
DSLQ-S 1400x830 DSLQ-S 3463 1400 55 1600*830*55 830 870 34 1600 63 17.3 16 1880*165*250 10
DSLQ-S 1400x1000 DSLQ-S 4163 1400 55 1600*1000*55 1000 1050 41 1600 63 17.3 19 1880*165*250 12
DSLQ-S 1600x660 DSLQ-S 2775 1600 63 1900*660*55 660 690 27 1900 75 17.3 15 2180*165*250 8
DSLQ-S 1600x830 DSLQ-S 3475 1600 63 1900*830*55 830 870 34 1900 75 17.3 19 2180*165*250 10
DSLQ-S 1600x1000 DSLQ-S 4175 1600 63 1900*1000*55 1000 1050 41 1900 75 17.3 22 2180*165*320 12
DSLQ-S 1800x660 DSLQ-S 2783 1800 71 2100*660*55 660 690 27 2100 83 17.3 16 2400*165*320 8
DSLQ-S 1800x830 DSLQ-S 3483 1800 71 2100*830*55 830 870 34 2100 83 17.3 21 2400*165*320 10
DSLQ-S 1800x1000 DSLQ-S 4183 1800 71 2100*1000*55 1000 1050 41 2100 83 17.3 25 2400*165*320 12
DSLQ-S 2000x660 DSLQ-S 2791 2000 79 2300*660*55 660 690 27 2300 91 17.3 18 2600*165*320 8
DSLQ-S 2000x830 DSLQ-S 3491 2000 79 2300*830*55 830 870 34 2300 91 17.3 23 2600*165*320 10
DSLQ-S 2000x1000 DSLQ-S 4191 2000 79 2300*1000*55 1000 1050 41 2300 91 17.3 28 2600*165*320 12
DSLQ-S 2200x660 DSLQ-S 27100 2200 87 2500*660*55 660 690 27 2500 98 17.3 20 2800*165*320 8
DSLQ-S 2200x830 DSLQ-S 34100 2200 87 2500*830*55 830 870 34 2500 98 17.3 25 2800*165*320 10
DSLQ-S 2200x1000 DSLQ-S 41100 2200 87 2500*1000*55 1000 1050 41 2500 98 17.3 30 2800*165*320 12

Solutions of Beltwin Vulcanizing Press:

Packing Photo Of Beltwin Belt Vulcanizer:

Vulcanizing Rubber Conveyor Belt Machine Cooling Video

How to assemble belt vulcanizer DSLQ-S

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