Second Generation DSLQ-S Vulcanizer | Vulcanizing Press for Rubber Conveyor Belt

Conveyor Belt Sectional Vulcanizers DSLQ-S offer great hot vulcanized splicing for all fabric ply EP rubber belts, steel cord ST rubber belts. Can cover all splicing length. Working Pressure 100PSI and 200PSI and sectional press is portable to field site.

For Rubber Belt Splicing,General There Are 3 Ways：

• Fasteners Mechanical Splice

• Cold Vulcanized Splices

• Hot vulcanized Splices

Product Information:

1. Design Style: Sectional style
2. Pressure System: Second Generation Rubber Bag, Reinforced (water or air pressure)
3. Operating Pressures: 7 bar (100psi) or 14 bar (200psi).
4. Splicing Belt type: EP or ST rubber conveyor belt
5. Cooling: Water cooling;
6. Heating Platen: Flexible silicone heating element
7. Bolt & Nut: Build in Bolt & Nut

Spare Parts:

1. Silicone heating element
2. Rubber pressure bag
3. Cables and Electric plug & socket
4. Electric pump and high pressure pipes
5. Cross beams

If you need anything of sectional press, be free to contact us.

Features:

1. Second Generation sectional style vulcanizing press
2. Fast delivery
3. Except standard size, flexible production allows us can offer you any special size at the shortest time.
4. Can offer total solution, one vulcanizing press work with additional beams can used for several belt width.
5. Higher grade aluminum cross beam, that reduces the weight of the press, for example beams for belt width 1200mm, working pressure 200psi, the beam weight only 38kg per pc.
6. Max Belt width up to 3000mm ST Belt.
7. Operating pressure up to 14bar (200psi).
8. Portable design for filed working
9. Durable Silicone Heating Element, uniform heating and easy maintenance.
10. Rubber pressure bag, reinforced design, can support working pressure 14 bar (200psi) and can accept both of water or air.
11. Completely automatic process programmed from the control unit (heating, dwell time).

Specifications:

Components Of Beltwin Vulcanizing Press

1. Control box;
2. Cross beam (Traverse bars);
3. Pressure uniform aluminum plate;
4. Pressure bag;
5. Upper heating platen;
6. Lower heating platen;
7. Safety pin;
8. Platen handle.

Heating Platen

Beltwin heating platen by means of silicone heating elements and include durable composite insulating packaging.

Sturdy electrical connectors and moisture-proof latch enhance press durability.

1. Platen can cover all rubber belt splicing area during splicing and keep the +/- 5 Degree Celsius variation in the platen surface cooking temperature.
2. Rapid Integral water cooling system. Water cooling system composed by a closed stainless steel circuit, that help circulate water all along the platens propelled by a water pump, allow temperature cooling down from 145C to 75C in 10-15 mins

Heating Element

• Flexible & offer uniform heating
• Silicone heating elements, durable composite insulating packaging, more safe.
• It’s totally sealed, these heating elements can’t touch the air, longer life time.
• Power connections are sealed for moisture resistance.
• Easier Maintenance

Cross Beam (Traverse Bars)

The beams are available in various profiles and lengths to provide a custom solution for your needs and manufactured out of quality extruded aluminum, light weight. We improve beams design to make sure the beam structure will keep as original, more safe. The beams include recessed high tensile steel nut/bolt assemblies, material 45#; have safety design that can lock bolt & nut in the beam and easy assemble by hand, no need use tension wrench to fix the nut & bolt. We also have E type bars if you need.

E Type Cross Beams: (EA EAX EB)

Second Generation Pressure System

Pressure bag is one of the most important system of the rubber vulcanizer. Beltwin second generation pressure bag use one-piece production and made from durable fabric reinforced rubber. Light Weight and new design with completed rubber, supply uniform pressure, also can used for both air and water pressure .Ensures uniform pressure over entire platen area. Air pressure up to 100 psi (7 kg/cm²) or water pressure for operating pressure up to 200 psi (14 kg/cm²).

Auto Controller With Cables

One set control box for 2 pcs platens. After heating temperature of both platens, the dwell time, the cooling temperature and the pressure have been set, the whole splicing process will run automatically. Automatic end-of-cycle buzzer. Include 2 pcs SHIMADEN digital temperature control and indication, 1pc timer, 2 pcs amperemeters and one pc voltmeter. The same standard as Almex, easy exchange by your old Almex vulcanizing press control system. More flexible and save cost. Accurate temperature and read out, CE approved electric components.

New design electrical connection, bigger connection pins, make sure not easy loose. More reliable and safe. With earth connection. Plugs and sockets with "CE" mark.

Electric Pump For Pressure & Cooling

The pump can increase /release water pressure and pumping water for water cooling system.

Warranty Period: 

- All components of Beltwin Vulcanizer DSLQ-S are guaranteed for one year.
- The components silicone heating element and pressure bag are guaranteed for two years. (Start from1st September,2021.)

- The warranty does not include pressure electric pump.

  Warranty Time: Start from the date of bill of lading.
  Warranty Evidence: A) The bill of lading; B) Product Photos.; C) Product Model No.

How to order?

When order, please supply below information, our engineer will make a solution for you.

1. Max belt width
2. Heating platen length (or pls supply belt manufacturer’s recommended splice length)
3. Steel cord belt or EP Belt model (for example EP800 / ST4500)
4. Working Voltage
5. Pressure requirements (for EP belt standard is 100PSI and steel cord standard will be 200PSI)
6. Degree of heating platen (standard will be 17.3 degree)

Belt Vulcanizer Heating Platen Drawing:

1. Length of heating platen along belt
2. Width of heating platen across the belt on the bias
3. Belt width
4. Bias angle

Standard: 17.3 degree; And 22° degree, rectangle or any other on request

Solutions of Beltwin Vulcanizing Press:

Packing Photo Of Beltwin Belt Vulcanizer: