Second Generation DSLQ-S Vulcanizer | Vulcanizing Press for Rubber Conveyor Belt

Second Generation Vulcanizers DSLQ-S offer great splicing for all fabric ply rubber belts, steel cord belts. Can cover all splicing length. Working Pressure 100PSI and 200PSI and vulcanizing Press is portable to field site.
Second Generation DSLQ-S Vulcanizer | Vulcanizing Press for Rubber Conveyor Belt
Second Generation DSLQ-S Vulcanizer | Vulcanizing Press for Rubber Conveyor Belt Second Generation DSLQ-S Vulcanizer | Vulcanizing Press for Rubber Conveyor Belt Second Generation DSLQ-S Vulcanizer | Vulcanizing Press for Rubber Conveyor Belt Second Generation DSLQ-S Vulcanizer | Vulcanizing Press for Rubber Conveyor Belt Second Generation DSLQ-S Vulcanizer | Vulcanizing Press for Rubber Conveyor Belt

Conveyor Belt Sectional Vulcanizers DSLQ-S offer great hot vulcanized splicing for all fabric ply EP rubber belts, steel cord ST rubber belts. Can cover all splicing length. Working Pressure 100PSI and 200PSI and sectional press is portable to field site.

For Rubber Belt Splicing,General There Are 3 Ways:

  • Fasteners Mechanical Splice

  • Cold Vulcanized Splices

  • Hot vulcanized Splices

Product Information:

  1. Design Style: Sectional style
  2. Pressure System: Second Generation Rubber Bag, Reinforced (water or air pressure)
  3. Operating Pressures: 7 bar (100psi) or 14 bar (200psi).
  4. Splicing Belt type: EP or ST rubber conveyor belt
  5. Cooling: Water cooling;
  6. Heating Platen: Flexible silicone heating element
  7. Bolt & Nut: Build in Bolt & Nut

Spare Parts:

  1. Silicone heating element
  2. Rubber pressure bag
  3. Cables and Electric plug & socket
  4. Electric pump and high pressure pipes
  5. Cross beams

If you need anything of sectional press, be free to contact us.

Features:

  1. Second Generation sectional style vulcanizing press
  2. Fast delivery
  3. Except standard size, flexible production allows us can offer you any special size at the shortest time.
  4. Can offer total solution, one vulcanizing press work with additional beams can used for several belt width.
  5. Higher grade aluminum cross beam, that reduces the weight of the press, for example beams for belt width 1200mm, working pressure 200psi, the beam weight only 38kgs per pc.
  6. Max Belt width up to 3000mm ST Belt.
  7. Operating pressure up to 14 bar (200psi).
  8. Portable design for filed working
  9. Durable Silicone Heating Element, uniform heating and easy maintenance.
  10. Rubber pressure bag, reinforced design, can support working pressure 14 bar (200psi) and can accept both of water or air.
  11. Completely automatic process programmed from the control unit (heating, dwell time).

Specifications:

Components Of Beltwin Vulcanizing Press

  1. Control box;
  2. Cross beam (Traverse bars);
  3. Pressure uniform aluminum plate;
  4. Pressure bag;
  5. Upper heating platen;
  6. Lower heating platen;
  7. Safety pin;
  8. Platen handle.

Heating Platen

Beltwin heating platen by means of silicone heating elements and include durable composite insulating packaging.

Sturdy electrical connectors and moisture-proof latch enhance press durability.

  1. Platen can cover all rubber belt splicing area during splicing and keep the +/- 5 Degree Celsius variation in the platen surface cooking temperature.
  2. Rapid Integral water cooling system. Water cooling system composed by a closed stainless steel circuit, that help circulate water all along the platens propelled by a water pump, allow temperature cooling down from 145C to 75C in 10-15 mins

Heating Element

  • Flexible & offer uniform heating
  • Silicone heating elements, durable composite insulating packaging, more safe.
  • It’s totally sealed, these heating elements can’t touch the air, longer life time.
  • Power connections are sealed for moisture resistance.
  • Easier Maintenance

Cross Beam (Traverse Bars)

The beams are available in various profiles and lengths to provide a custom solution for your needs and manufactured out of quality extruded aluminum, light weight. We improve beams design to make sure the beam structure will keep as original, more safe. The beams include recessed high tensile steel nut/bolt assemblies, material 45#; have safety design that can lock bolt & nut in the beam and easy assemble by hand, no need use tension wrench to fix the nut & bolt. We also have E type bars if you need.

E Type Cross Beams: (EA EAX EB)

Second Generation Pressure System

Pressure bag is one of the most important system of the rubber vulcanizer. Beltwin second generation pressure bag use one-piece production and made from durable fabric reinforced rubber. Light Weight and new design with completed rubber, supply uniform pressure, also can used for both air and water pressure .Ensures uniform pressure over entire platen area. Air pressure up to 100 psi (7 kg/cm²) or water pressure for operating pressure up to 200 psi (14 kg/cm²).

Auto Controller With Cables

One set control box for 2 pcs platens. After heating temperature of both platens, the dwell time, the cooling temperature and the pressure have been set, the whole splicing process will run automatically. Automatic end-of-cycle buzzer. Include 2 pcs SHIMADEN digital temperature control and indication, 1pc timer, 2 pcs amperemeters and one pc voltmeter. The same standard as Almex, easy exchange by your old Almex vulcanizing press control system. More flexible and save cost. Accurate temperature and read out, CE approved electric components.

New Design Electrical Connection, Bigger connection pins, make sure not easy loose. More Reliable and safe. With earth connection. Plugs and sockets with "CE" mark.

Electric Pump For Pressure & Cooling

The pump can increase /release water pressure and pumping water for water cooling system.

1.Warranty Period: 
- All components of Beltwin Vulcanizer DSLQ-S are guaranteed for one year.
- The components silicone heating element and pressure bag are guaranteed for two years.(Start from September 1st,2021)

Silicone Heating Element

Pressure Bag

- The warranty does not include pressure electric pump.

2.Warranty Time: Start from the date of bill of lading.
3.Warranty Evidence: A) The bill of lading; B) Product Photos.; C) Product Model No.

How to order?

When order, pls supply below information, our engineer will make a solution for you.

  1. Max belt width
  2. Heating platen length (or pls supply belt manufacturer’s recommended splice length)
  3. Steel cord belt or EP Belt model (for example EP800 / ST4500)
  4. Working Voltage
  5. Pressure requirements (for EP belt standard is 100PSI and steel cord standard will be 200PSI)
  6. Degree of heating platen (standard will be 17.3 degree)

Belt Vulcanizer Heating Platen Drawing:

  1. Length of heating platen along belt
  2. Width of heating platen across the belt on the bias
  3. Belt width
  4. Bias angle

Standard: 17.3 degree; And 22° degree, rectangle or any other on request

100PSI (7kg/cm sq.) Belt Vulcanizing Press suitable for splicing fabric ply belting

Model Number
(mm)

Model Number
(inch)

Belt Width

Platen information

Bias
Angle(D)

Power  of Platen

Length of Beams

Quantity of Beams

C

Dimension

H

A

B

mm

in

L*W*H(mm)

mm

mm

in

mm

in

KW

L*W*H(mm)

PCS

 

DSLQ-S 3436

800

31

950*830*55

830

870

34

920

36

17.3

9

1220*175*170

8

DSLQ-S 800x1000

DSLQ-S 4136

800

31

950*1000*55

1000

1050

41

920

36

17.3

11

1220*175*170

10

DSLQ-S 1000x660

DSLQ-S 2746

1000

39

1160*660*55

660

690

27

1160

46

17.3

7.5

1440*175*170

6

DSLQ-S 1000x830

DSLQ-S 3446

1000

39

1160*830*55

830

870

34

1160

46

17.3

11.5

1440*175*170

8

DSLQ-S 1000x1000

DSLQ-S 4146

1000

39

1160*1000*55

1000

1050

41

1160

46

17.3

14

1440*175*170

10

DSLQ-S 1200x660

DSLQ-S 2754

1200

47

1380*660*55

660

690

27

1380

54

17.3

11

1660*175*170

6

DSLQ-S 1200x830

DSLQ-S 3454

1200

47

1380*830*55

830

870

34

1380

54

17.3

13

1660*175*170

8

DSLQ-S 1200x1000

DSLQ-S 4154

1200

47

1380*1000*55

1000

1050

41

1380

54

17.3

16

1660*175*170

10

DSLQ-S 1400x660

DSLQ-S 2763

1400

55

1600*660*55

660

690

27

1600

63

17.3

12

1880*175*250

6

DSLQ-S 1400x830

DSLQ-S 3463

1400

55

1600*830*55

830

870

34

1600

63

17.3

16

1880*175*250

8

DSLQ-S 1400x1000

DSLQ-S 4163

1400

55

1600*1000*55

1000

1050

41

1600

63

17.3

19

1880*175*250

10

DSLQ-S 1600x660

DSLQ-S 2775

1600

63

1900*660*55

660

690

27

1900

75

17.3

15

2180*175*250

6

DSLQ-S 1600x830

DSLQ-S 3475

1600

63

1900*830*55

830

870

34

1900

75

17.3

19

2180*175*250

8

DSLQ-S 1600x1000

DSLQ-S 4175

1600

63

1900*1000*55

1000

1050

41

1900

75

17.3

22

2180*175*250

10

DSLQ-S 1800x660

DSLQ-S 2783

1800

71

2100*660*55

660

690

27

2100

83

17.3

16

2400*175*320

6

DSLQ-S 1800x830

DSLQ-S 3483

1800

71

2100*830*55

830

870

34

2100

83

17.3

21

2400*175*320

8

DSLQ-S 1800x1000

DSLQ-S 4183

1800

71

2100*1000*55

1000

1050

41

2100

83

17.3

25

2400*175*320

10

DSLQ-S 2000x660

DSLQ-S 2791

2000

79

2300*660*55

660

690

27

2300

91

17.3

18

2600*175*320

6

DSLQ-S 2000x830

DSLQ-S 3491

2000

79

2300*830*55

830

870

34

2300

91

17.3

23

2600*175*320

8

DSLQ-S 2000x1000

DSLQ-S 4191

2000

79

2300*1000*55

1000

1050

41

2300

91

17.3

28

2600*175*320

10

DSLQ-S 2200x660

DSLQ-S 27100

2200

87

2500*660*55

660

690

27

2540

100

17.3

20

2800*175*320

6

DSLQ-S 2200x830

DSLQ-S 34100

2200

87

2500*830*55

830

870

34

2540

100

17.3

25

2800*175*320

8

DSLQ-S 2200x1000

DSLQ-S 41100

2200

87

2500*1000*55

1000

1050

41

2540

100

17.3

30

2800*175*320

10

200PSI (14kg/cm sq.)  Belt Vulcanizing Press suitable for splicing steelcord conveyor belting

Model Number
(mm)

Model Number
(inch)

Belt Width

Platen information

Bias
Angle(D)

Power  of Platen

Length of Beams

Quantity of Beams

C

Dimension

H

A

B

mm

in

L*W*H(mm)

mm

mm

in

mm

in

KW

L*W*H(mm)

PCS

DSLQ-S 800x830

DSLQ-S 3436

800

31

950*830*55

830

870

34

920

36

17.3

9

1220*165*170

10

DSLQ-S 800x1000

DSLQ-S 4136

800

31

950*1000*55

1000

1050

41

920

36

17.3

11

1220*165*170

12

DSLQ-S 1000x660

DSLQ-S 2746

1000

39

1160*660*55

660

690

27

1160

46

17.3

7.5

1440*165*170

8

DSLQ-S 1000x830

DSLQ-S 3446

1000

39

1160*830*55

830

870

34

1160

46

17.3

11.5

1440*165*170

10

DSLQ-S 1000x1000

DSLQ-S 4146

1000

39

1160*1000*55

1000

1050

41

1160

46

17.3

14

1440*165*170

12

DSLQ-S 1200x660

DSLQ-S 2754

1200

47

1380*660*55

660

690

27

1380

54

17.3

11

1660*165*250

8

DSLQ-S 1200x830

DSLQ-S 3454

1200

47

1380*830*55

830

870

34

1380

54

17.3

13

1660*165*250

10

DSLQ-S 1200x1000

DSLQ-S 4154

1200

47

1380*1000*55

1000

1050

41

1380

54

17.3

16

1660*165*250

12

DSLQ-S 1400x660

DSLQ-S 2763

1400

55

1600*660*55

660

690

27

1600

63

17.3

12

1880*165*250

8

DSLQ-S 1400x830

DSLQ-S 3463

1400

55

1600*830*55

830

870

34

1600

63

17.3

16

1880*165*250

10

DSLQ-S 1400x1000

DSLQ-S 4163

1400

55

1600*1000*55

1000

1050

41

1600

63

17.3

19

1880*165*250

12

DSLQ-S 1600x660

DSLQ-S 2775

1600

63

1900*660*55

660

690

27

1900

75

17.3

15

2180*165*250

8

DSLQ-S 1600x830

DSLQ-S 3475

1600

63

1900*830*55

830

870

34

1900

75

17.3

19

2180*165*250

10

DSLQ-S 1600x1000

DSLQ-S 4175

1600

63

1900*1000*55

1000

1050

41

1900

75

17.3

22

2180*165*250

12

DSLQ-S 1800x660

DSLQ-S 2783

1800

71

2100*660*55

660

690

27

2100

83

17.3

16

2400*165*320

8

DSLQ-S 1800x830

DSLQ-S 3483

1800

71

2100*830*55

830

870

34

2100

83

17.3

21

2400*165*320

10

DSLQ-S 1800x1000

DSLQ-S 4183

1800

71

2100*1000*55

1000

1050

41

2100

83

17.3

25

2400*165*320

12

DSLQ-S 2000x660

DSLQ-S 2791

2000

79

2300*660*55

660

690

27

2300

91

17.3

18

2600*165*320

8

DSLQ-S 2000x830

DSLQ-S 3491

2000

79

2300*830*55

830

870

34

2300

91

17.3

23

2600*165*320

10

DSLQ-S 2000x1000

DSLQ-S 4191

2000

79

2300*1000*55

1000

1050

41

2300

91

17.3

28

2600*165*320

12

DSLQ-S 2200x660

DSLQ-S 27100

2200

87

2500*660*55

660

690

27

2540

100

17.3

20

2800*165*320

8

DSLQ-S 2200x830

DSLQ-S 34100

2200

87

2500*830*55

830

870

34

2540

100

17.3

25

2800*165*320

10

DSLQ-S 2200x1000

DSLQ-S 41100

2200

87

2500*1000*55

1000

1050

41

2540

100

17.3

30

2800*165*320

12

Solutions of Beltwin Vulcanizing Press:

Packing Photo Of Beltwin Belt Vulcanizer:

Vulcanizing Rubber Conveyor Belt Machine Cooling Video

How to assemble belt vulcanizer DSLQ-S

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